Fused Silica for Investment Casting Applications

High-purity fused silica B and AB grade with controlled particle size distribution for precision casting shells and molds.

Proven performance for European precision casting applications

Why Fused Silica Is Ideal for Investment Casting

Investment casting requires exceptional dimensional accuracy, surface quality, and thermal stability. Fused Silica, with its extremely low thermal expansion and excellent thermal shock resistance, is one of the most widely used materials for precision casting shells and molds.

Our fused silica materials are successfully used by customers in Switzerland and Sweden, meeting strict European technical standards for investment casting operations.

Fused Silica B & AB Grade for Precision Casting

For investment casting applications, Fused Silica B Grade and AB Grade are specifically selected due to their stable particle size distribution (PSD) and controlled impurity levels.

B Grade

Backup & Structural Shells

Optimized for primary and backup shell systems requiring balanced performance and cost efficiency. Widely used for structural shell strength.

AB Grade

Primary & Precision Layers

Designed for higher precision layers where finer PSD and higher SiO₂ purity are required. Preferred for surface finish and dimensional precision.

Both grades offer consistent performance in ceramic shell building and high-temperature pouring processes.

Fused Silica B Grade – Technical Data for Investment Casting

B Grade

Technical Specifications

Purity

SiO₂ (Grains) 99.8% min
SiO₂ (Powders) 99.7% min

Chemical Composition (Typical)

Al₂O₃ < 500 ppm
Fe₂O₃ < 300 ppm
Na₂O < 100 ppm
K₂O < 100 ppm

Particle Size Distribution (PSD – 6-50)

+2.0 mm 2–8%
+1.0 mm 40–60%
+0.5 mm 30–50%
+0.212 mm 2–8%

120F Powder

+0.063 mm 15–30%
−0.063 mm 60–80%
Application: This grade is widely used for backup layers and structural shell strength in investment casting systems.

Fused Silica AB Grade – Technical Data for Investment Casting

AB Grade

Technical Specifications

Purity

SiO₂ (Grains) 99.85% min
SiO₂ (Powders) 99.7% min

Chemical Composition (Typical)

Al₂O₃ < 500 ppm
Fe₂O₃ < 300 ppm
Na₂O < 100 ppm
K₂O < 100 ppm

Particle Size Distribution (PSD)

Range 0.2 – 0.5 mm
0.5 – 0.212 mm 80% min

325F Powder

+0.045 mm 5% max
Application: AB Grade is preferred for primary shell layers, where surface finish and dimensional precision are critical.

Performance Benefits in Investment Casting

Ultra-Low Thermal Expansion

Minimizes shell cracking and distortion during pouring and cooling, ensuring dimensional accuracy.

Excellent Thermal Shock Resistance

Maintains shell integrity under rapid temperature changes during metal pouring.

Stable PSD Control

Ensures consistent slurry behavior and shell strength for repeatable casting results.

High Chemical Purity

Reduces defects and improves casting surface quality for precision components.

These advantages result in higher yield, lower scrap rate, and improved casting accuracy.

Need Fused Silica for Investment Casting?

Contact our technical team to discuss your precision casting requirements and get grade recommendations based on your shell system.